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AutoCAE.ai

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NEXT-GEN AI-POWERED AUTOMATED CAE PLATFORM

De-Risk Physical Builds Accelerate Hardware Cycles

De-Risk Physical Builds Accelerate Hardware Cycles

Upload your CAD. Get high-fidelity system drop, impact, and modal analyses delivered in 72 hours — powered by tier-1 explicit dynamics pipelines and proprietary material intelligence. Out-iterate your product with rapid, engineering proof builds from Day 1.

Tier-1

Pedigree

72 Hours

Turnaround

>85%

Correlation

on-Demand

Zero Retainer

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Book a Demo

DROP IMPACT // 1.2m

Explicit Dynamics • Iteration 08

Peak strain 2.16%

HOW WE ENGAGE

From native CAD to actionable engineering insights

01

Upload & Configure

Upload native CAD (.step, .x_t). Define real-world scenarios—including oriented drops, ball impacts, thermo-mechanical, stiffness testing, shock profiles, etc

01

Upload & Configure

Upload native CAD (.step, .x_t). Define real-world scenarios—including oriented drops, ball impacts, thermo-mechanical, stiffness testing, shock profiles, etc

02

Automated Non-Linear Solve

Our cloud engine automates the full explicit pipeline—from CAD defeaturing, robust meshing, rate-dependent material assignments, load cases defining, cluster solving, automated post-processing and engineering reports.

02

Automated Non-Linear Solve

Our cloud engine automates the full explicit pipeline—from CAD defeaturing, robust meshing, rate-dependent material assignments, load cases defining, cluster solving, automated post-processing and engineering reports.

03

72-Hour Engineering Deliverable

Receive a full product design assessment with risk summaries, probablity of failures, mitigation plan, FEA results of each load cases, FEA model validations.

03

72-Hour Engineering Deliverable

Receive a full product design assessment with risk summaries, probablity of failures, mitigation plan, FEA results of each load cases, FEA model validations.

Simulation built for the failure modes that matters

Simulation built for the failure modes that matters

High-fidelity answers. Clear engineering action.

System-Level Oriented Drops with ~30 degrees

Impact velocity • contact • plastic strain

High-Velocity Ball Impacts with statFEA for 36 locations

Penetration • energy absorption • damage map

Modal, Vibration & Resonance Avoidance

Mode shapes • eigenfrequency • harmonic response

Mechanical Stiffness & Snap-Fit Mechanics

Retention force • rib design • deflection limits

VALIDATED CASE STUDIES

Simulation that holds up in the lab

CASE 01 • DROP DYNAMICS

TWS Charging Case Drop

Predicted hinge-side housing deformation and PCB contact risk across six orientations before physical builds.

SIMULATION
1.82 mm

PHYSICAL TEST
1.87 mm

CASE 02 • IMPACT EVENT

Rugged Smartwatch Impact

Localized bezel impact identified a high-risk strap boss and informed a lightweight rib revision prior to DVT.

SIMULATION
18.6 kN

PHYSICAL TEST
18.2 kN

Built by engineers and scientists who’ve shipped at the frontier

AutoCAE.ai brings together structural simulation specialists from Amazon, Apple, Meta, and Tsinghua—combining tier-1 CAE practice with automation built for rapid hardware iteration.

PILOT INTAKE

Start Your 72-Hour Pilot Project

Bring one critical hardware decision. We’ll scope the simulation pipeline and send a precise launch plan within one business day.